Actuator and electromechanical disc brake having the same

ABSTRACT

Disclosed is an electromechanical disc brake. The electromechanical disc brake includes a piston slidably disposed in a cylinder of a caliper housing to press a pad plate, an actuator including a motor and a speed reduction device for reducing a rotation speed of the motor, an output conversion device for converting a rotational motion from the speed reduction device into a linear motion and imparting a thrust to move the piston, an elastic member for moving the output conversion device to the original position when releasing braking, and a clutch device for releasing a torque acting on the speed reduction device such that the output conversion device is moved to the original position by the elastic member when releasing the braking.

CROSS-REFERENCE TO RELATED APPLICATION(S)

This application is based on and claims priority under 35 U.S.C. § 119to Korean Patent Application No. 10-2019-0011784, filed on Jan. 30,2019, in the Korean Intellectual Property Office, the disclosure ofwhich is incorporated by reference herein in its entirety.

BACKGROUND 1. Technical Field

The disclosure relates to an electromechanical disc brake, and moreparticularly to an electromechanical disc brake that implements brakingin an electrical manner.

2. Description of the Related Art

Generally, an electromechanical brake is an apparatus that detects adriver's braking intention and then controls the braking pressure offront and rear wheels by using a motor.

The electromechanical brake may perform all the intelligent brakes tothe future automatic braking functions required by the intelligentcruise control system from general braking, anti-lock brake system(ABS), electronic stability control (ESC) and vehicle dynamic control(VDC).

The electromechanical brake creates an appropriate clamping pressure ona caliper using a motor and a speed reduction device, and performs thefunction of a service brake through the clamping pressure.

Because the electromechanical brake has a structure that is operated byforward rotation and reverse rotation of the motor and the speedreduction device when braking or releasing the brake, when the forwardrotation and the reverse rotation are repeated, the operating speed isslowed by the rotational inertia, and a high load is generated in themotor and the speed reduction device, thereby causing a problem that thebraking performance is deteriorated.

SUMMARY

It is an aspect of the disclosure to provide an electromechanical discbrake capable of improving the operating speed upon braking release.

Additional aspects of the disclosure will be set forth in part in thedescription which follows and, in part, will be obvious from thedescription, or may be learned by practice of the disclosure.

In accordance with an aspect of the disclosure, an electromechanicaldisc brake includes a piston slidably disposed in a cylinder of acaliper housing to press a pad plate, an actuator including a motor anda speed reduction device for reducing a rotation speed of the motor, anoutput conversion device for converting a rotational motion from thespeed reduction device into a linear motion and imparting a thrust tomove the piston, an elastic member for moving the output conversiondevice to the original position when releasing braking, and a clutchdevice for releasing a torque acting on the speed reduction device suchthat the output conversion device is moved to the original position bythe elastic member when releasing the braking.

The output conversion device may include a ball-in lamp mechanism and apush member for pressing the piston by the operation of the ball-in lampmechanism.

The speed reduction device may include a planetary gear assembly havinga sun gear, a ring gear, planetary gears, and a carrier.

The clutch device may restrain the ring gear when braking and releasethe restraint of the ring gear when releasing the braking so that thering gear is rotatable.

The clutch device may include a torsion spring for tightening orloosening an outer circumference of the ring gear.

One end of the torsion spring may be fixed to one side of a housing ofthe actuator, and the other end of the torsion spring may be connectedto a spring operation device for operating the torsion spring to tightenor loosen the torsion spring.

The spring operation device may include a solenoid drive device forpressing the other end of the torsion spring in a direction in which abody of the torsion spring is loosened.

The clutch device may include a pad member provided to selectivelycontact an outer circumference of the ring gear.

The clutch device may include a latching rod provided to be selectivelycaught between latching protrusions formed on an outer circumference ofthe ring gear.

The motor may be a one-way rotating motor that is driven only at thetime of braking.

In accordance with another aspect of the disclosure, an actuator of anelectromechanical disc brake includes a motor and a speed reductiondevice for reducing a rotation speed of the motor, wherein the speedreduction device includes a planetary gear assembly having a sun gear, aring gear, planetary gears and a carrier to rotate by power of themotor, and a clutch device for selectively restraining the ring gear,and the clutch device restrains rotation of the ring gear when brakingand releases the restraint of the ring gear when releasing the brakingso that the ring gear is in an idle state.

BRIEF DESCRIPTION OF THE DRAWINGS

These and/or other aspects of the disclosure will become apparent andmore readily appreciated from the following description of theembodiments, taken in conjunction with the accompanying drawings ofwhich:

FIG. 1 is a schematic view of an electromechanical disc brake accordingto an embodiment of the disclosure;

FIG. 2 is a perspective view of a ball-in lamp mechanism according to anembodiment of the disclosure;

FIG. 3 is a perspective view of an outer appearance of an actuatoraccording to an embodiment of the disclosure;

FIG. 4 is an exploded perspective view of the actuator according to anembodiment of the disclosure;

FIG. 5 is an exploded perspective view of a speed reduction deviceaccording to an embodiment of the disclosure;

FIG. 6 is a perspective view of a clutch device according to anembodiment of the disclosure;

FIG. 7 is an operational state view of the speed reduction device andthe clutch device during braking according to the embodiment of thedisclosure;

FIG. 8 is an operational state view of the speed reduction device andthe clutch device during release the braking according to the embodimentof the disclosure;

FIG. 9 is a schematic view of a clutch device according to anotherembodiment of the disclosure; and

FIG. 10 is a schematic view of a clutch device according to anotherembodiment of the disclosure.

DETAILED DESCRIPTION

Hereinafter, embodiments of the disclosure will be described in detailwith reference to the accompanying drawings. The embodiments describedbelow are provided by way of example so that those skilled in the artwill be able to fully understand the spirit of the disclosure. Thedisclosure is not limited to the embodiments described below, but may beembodied in other forms. In order to clearly explain the disclosure,parts not related to the description are omitted from the drawings, andthe width, length, thickness, etc. of the components may be exaggeratedfor convenience. Like reference numerals refer to like elementsthroughout this specification.

FIG. 1 is a schematic view of an electromechanical disc brake accordingto an embodiment of the disclosure, and FIG. 2 is a perspective view ofa ball-in lamp mechanism according to an embodiment of the disclosure.

Referring to FIGS. 1 and 2, an electromechanical disc brake 1 accordingto an embodiment of the disclosure includes a disk 2 rotating togetherwith a wheel, a carrier in which a pair of pad plates 5 and 6 to whichfriction pads 3 and 4 each are attached are installed in a state ofbeing spaced apart from a certain distance, a caliper housing 10slidably mounted on the carrier to operate the pad plates 5 and 6, apiston 12 installed in a cylinder 11 of the caliper housing 10 to bemovable forward and backward, an output conversion device 20 whichapplies a thrust for moving the piston 12 by receiving a rotationalforce from an actuator 40 including a motor 41 and a speed reductiondevice 50 and converting the rotational force into a linear motion, anelastic member 22 for returning the output conversion device 20 to theoriginal position when the brake is released, and a clutch device 60 forreleasing a torque acting on the speed reduction device 50 so that theoutput conversion device 20 is moved to the original position by theelastic member 22 when the brake is released.

The caliper housing 10 includes the cylinder 11 in which the piston 12is housed, and a finger 13 for operating the pad plates 5 and 6.

The friction pads 3 and 4 are attached to the inside of the pad plates 5and 6, respectively, and the pad plate 5 on one side is disposed to bein contact with the piston 12 and the pad plate 6 on the other side isdisposed in contact with the finger 13.

The output conversion device 20 is provided to receive power from theactuator 40 and convert a rotational motion into a linear motion topress the piston 12 toward the pad plate 5.

As an example, the output conversion device 20 may include a ball-inlamp mechanism 30 and a push member 21 which presses the piston 12 bythe operation of the ball-in lamp mechanism 30.

The ball-in lamp mechanism 30 includes a fixed lamp 31 fixedly mountedon the cylinder 11, a rotary lamp 32 positioned in the front of thefixed lamp 31 so that it is rotated by receiving power from the actuator40, and balls 33 interposed between the fixed lamp 31 and the rotarylamp 32.

The rotary lamp 32 includes a disc portion 32 a formed in a disc shapeand a shaft portion 32 b formed to extend from the center of the diskportion 32 a toward the fixed lamp 31, so that an axial cross section ofthe rotary lamp 32 is formed in a T shape.

The shaft portion 32 b of the rotary lamp 32 which is a portion rotatedby receiving the power from the actuator 40 is connected to an outputshaft 42 of the actuator 40 through a rear end portion of the shaftportion 32 b passing through the fixed lamp 31 and the cylinder 11.

The fixed lamp 31 has a cylindrical shape in which a front portion isopened, and is fixedly installed in the cylinder 11. A flange 21 a ofthe push member 21 and a thrust bearing 23 are disposed in the fixedlamp 31.

A protrusion 21 b protruding from an outer circumference of the flange21 a of the push member 21 is fitted in a fitting groove 31 a formed inan inner circumference of the fixed lamp 31 so that the push member 21is slidably coupled to the fixed lamp 31 in a state in which rotation isrestricted. The thrust bearing 23 is interposed between the flange 21 aof the push member 21 and the disc portion 32 a of the rotary lamp 32.

The balls 33 are interposed between the fixed lamp 31 and the rotarylamp 32. Guide grooves 31 b and 32 c in which the balls 33 are movablyseated are formed on the mutually opposite surfaces of the fixed lamp 31and the rotary lamp 32, respectively.

The guide grooves 31 b and 32 c are each formed to extend in an arc-likeshape with a predetermined inclination angle along a circumferentialdirection. Accordingly, when the rotary lamp 32 rotates, the balls 33roll along the inclined guide grooves 31 b and 32 c, and when the balls33 roll, the rotary lamp 32 advances toward the piston 12 along theaxial direction while rotating.

The push member 21 is elastically supported by the elastic member 22provided in the cylinder 11 in a direction in which the rotary lamp 32presses toward the fixed lamp 31 side.

The elastic member 22 includes a coil spring whose one end iselastically supported by a retainer 14 fixed to the inner wall of thecylinder 11 and the other end is elastically supported by the flange 21a of the push member 21.

The elastic member 22 brings the fixed lamp 31 and the rotary lamp 32into close contact with each other by providing an elastic force in thedirection in which the flange 21 a of the push member 21 presses thethrust bearing 23, and returns the push member 21 by rotating the rotarylamp 32 to the original position in a state where a rotational torqueapplied to the rotary lamp 32 is removed.

Although the present embodiment exemplifies the configuration of aball-in lamp mechanism having the balls 33 interposed between the fixedlamp 31 and the rotary lamp 32 as an example of the output conversiondevice 20, various known configurations may be employed as long as it ispossible to convert the rotational motion of the actuator 40 into alinear motion.

FIG. 3 is a perspective view of an outer appearance of an actuatoraccording to an embodiment of the disclosure, FIG. 4 is an explodedperspective view of the actuator according to an embodiment of thedisclosure, FIG. 5 is an exploded perspective view of a speed reductiondevice according to an embodiment of the disclosure, and FIG. 6 is aperspective view of a clutch device according to an embodiment of thedisclosure.

Referring to FIGS. 3 to 6, the actuator 40 includes the motor 41, andthe speed reduction device 50 for increasing a force by reducing therotation speed of the motor 41.

The actuator 40 further includes a housing 43 in which the motor 41 andthe speed reduction device 50 are housed and a cover 44 for covering anopen surface of the housing 43, and the speed reduction device 50includes a planetary gear assembly. The motor 41 may be constituted by aone-way motor driven only at the time of braking.

The power transmission from the motor 41 to the speed reduction device50 is achieved by a worm member 45. A driving worm 41 a is coupled to arotating shaft of the motor 41. The driving worm 41 a transmits therotational force of the motor 41 to the worm member 45 by engaging witha driven worm wheel 45 a of the worm member 45.

The rotational force of the worm member 45 is transmitted to theplanetary gear assembly and then outputted with an increased forcethrough the output shaft 42 of the planetary gear assembly.

The planetary gear assembly includes a worm wheel 51 engaged with theworm member 45, a ring gear 52 rotatably installed inside the worm wheel51, a sun gear 51 a rotating together with the worm wheel 51, aplurality of planetary gears 53 arranged to be engaged with the sun gear51 a and gear teeth 52 a provided on an inner circumference of the ringgear 52, and a carrier 54 on which the plurality of planetary gears 53are rotatably supported.

The worm wheel 51 has a hollow cylindrical shape whose one surface isopened, helical gear teeth 51 b engaged with helical gear teeth 45 cprovided on a shaft 45 b of the worm member 45 are provided on an outercircumference of the worm wheel 51, and the sun gear 51 a is fixedlyinstalled at a central portion of an inner accommodating space 51 c ofthe worm wheel 51.

The plurality of planetary gears 53 are rotatably installed at shaftportions formed on the carrier 54. As an example, three of the planetarygears 53 are arranged at regular intervals along the circumferentialdirection of the sun gear 51 a.

The carrier 54 is formed in the form of a disc, and the output shaft 42is provided on the surface opposite to the surface on which theplanetary gears 53 are mounted. The output shaft 42 is connected to theshaft portion 32 b of the rotary lamp 32 constituting the ball-in lampmechanism 30, which is described above, and thus transmits the output ofthe speed reduction device 50 to the output conversion device 20.

The ring gear 52 has a hollow cylindrical shape whose one surface isopened and is rotatably supported in the inner accommodating space 51 cof the worm wheel 51, and may be rotated or fixed in the inneraccommodating space 51 c of the worm wheel 51 as the ring gear 52 isselectively constrained or released by the clutch device 60.

The ring gear 52 includes a rotating surface 52 b accommodated in theaccommodating space 51 c of the worm wheel 51 and rotatably supported onan inner circumference of the worm wheel 51, and a clutch surface 52 cexposed to the outside of the accommodating space 51 c of the worm wheel51 and coupled with the clutch device 60.

The clutch device 60 includes a torsion spring 61 wound around on outercircumference of the clutch surface 52 c of the ring gear 52 to tightenor loosen the outer circumference of the clutch surface 52 c, and aspring operation device 64 for operating the torsion spring 61.

A body 61 a of the torsion spring 61 surrounds and tightens the outercircumference of the clutch surface 52 c of the ring gear 52. One end 61b of the body 61 a may be fixedly installed on one side of the housing43 and the other end 61 c of the body 61 a may be connected to thespring operation device 64.

In normal operation (during braking), the body 61 a of the torsionspring 61 tightens the clutch surface 52 c of the ring gear 52 torestrain the ring gear 52 from rotating. During releasing the braking,the body 61 a of the torsion spring 61 releases the tightening of theclutch surface 52 c of the ring gear 52 to release the restraint of thering gear 52 as a diameter D of the body 61 a of the torsion spring 61is expanded by the operation of the spring operation device 64.

The spring operation device 64 may be constituted by a solenoid drivedevice having a plunger 64 a moving forward and backward. The solenoiddrive device may be actuated to advance the plunger 64 a by a magneticfield generated when power is applied to an electric coil and may beactuated to restore the plunger 64 a to its initial position by theelastic force of a restoring spring when power is not applied.

As one end of the plunger 64 a is connected to the other end 61 c of thetorsion spring 61 and the plunger 64 a advances when braking is releasedto press the other end 61 c of the torsion spring 61 toward thedirection in which the body 61 a of the torsion spring 61 is loosened,the spring operation device 64 expands the diameter D of the body 61 aof the torsion spring 61.

FIG. 7 is an operational state view of the speed reduction device andthe clutch device during braking according to the embodiment of thedisclosure, and FIG. 8 is an operational state view of the speedreduction device and the clutch device during release the brakingaccording to the embodiment of the disclosure.

With this configuration, when the motor 41 is driven during braking, thepower of the motor 41 is transmitted to the worm wheel 51 through thedriving worm 41 a, the driven worm wheel 45 a, and the helical gearteeth 45 c of the worm member 45, and the rotational force of the wormwheel 51 is transmitted to the plurality of planetary gears 53 throughthe sun gear 51 a. In this case, because the ring gear 52 is in a fixedstate by the body 61 a of the torsion spring 61 of the clutch device 60as illustrated in FIG. 7, the plurality of planetary gears 53 revolvearound the sun gear 51 a along the gear teeth 52 a of the ring gear 52.The carrier 54 is rotated by the plurality of planetary gears 53revolving in this manner and the rotary lamp 32 of the output conversiondevice 20 is rotated through the output shaft 42 of the carrier 54.

When the rotary lamp 32 of the output conversion device 20 is rotated,the balls 33 roll between the inclined guide grooves 31 b and 32 c andthe rotary ramp 32 advances the push member 21 in the axial directionwhile rotating to press the piston 12, thereby performing the braking.

When the braking is released, as illustrated in FIG. 8, the clutchdevice 60 operates the spring operation device 64 to advance the plunger64 a, thereby expanding the diameter of the body 61 a of the torsionspring 61. Accordingly, the locking of the ring gear 52 is released andthe ring gear 52 is in an idle state in which it may rotate, and thusthe plurality of planetary gears 53 engaged with the gear teeth 52 a ofthe ring gear 52 are also in an idle state in which the rotationaltorque is released. Therefore, the rotational torque transmitted to theoutput conversion device 20 is released, and the braking is released asthe piston 12 returns to the original position by the restoring force ofthe elastic member 22.

In the case of the braking and releasing method according to the forwardand reverse rotation of the conventional motor, the operating speed islowered by the rotational inertia. However, in the case of the brakingrelease method according to the present embodiment, the operating speedmay be improved by releasing the braking in a clutch manner, and thenumber of operating rotations of the motor may also be reduced bydriving the motor only at the time of braking.

Although the present embodiment exemplifies a configuration in which theclutch device 60 includes a torsion spring 61 that may tighten or loosenthe clutch surface 52 c of the ring gear 52, all of the constructionscapable of restraining or releasing the ring gear 52 by selectivelymaking contact with the clutch surface 52 c of the ring gear 52 may beincluded in the present embodiment.

For example, as illustrated in FIG. 9, the clutch device 60 may beconstituted by a pad member 70 for pressing the clutch surface 52 c ofthe ring gear 52, or as illustrated in FIG. 10, the clutch device 60 maybe constituted by a latching rod 82 provided to be caught betweenlatching protrusions 81 formed on the clutch surface 52 c of the ringgear 52.

The pad member 70 and the latching rod 82 may be provided such that theycome into contact with and press the clutch surface 52 c of the ringgear 52 during braking by a solenoid drive device 90 and are spacedapart from the clutch surface 52 c of the ring gear 52 during releasingthe braking by the solenoid drive device 90.

According to the embodiments of the disclosure, the operating speed forreleasing the braking can be remarkably improved by releasing thebraking in the clutch manner, and the lifetime can be extended due tothe reduction of the number of operating rotations of the motor bydriving the motor only at the time of braking.

Although a few embodiments of the disclosure have been shown anddescribed, it would be appreciated by those skilled in the art thatchanges may be made in these embodiments without departing from theprinciples and spirit of the disclosure in the scope of which is definedin the claims and their equivalents.

What is claimed is:
 1. An electromechanical disc brake comprising: apiston slidably disposed in a cylinder of a caliper housing to press apad plate; an actuator including a motor and a speed reduction devicefor reducing a rotation speed of the motor; an output conversion devicefor converting a rotational motion from the speed reduction device intoa linear motion and imparting a thrust to move the piston; an elasticmember for moving the output conversion device to the original positionwhen releasing braking; and a clutch device for releasing a torqueacting on the speed reduction device such that the output conversiondevice is moved to the original position by the elastic member whenreleasing the braking.
 2. The electromechanical disc brake according toclaim 1, wherein the output conversion device includes a ball-in lampmechanism and a push member for pressing the piston by the operation ofthe ball-in lamp mechanism.
 3. The electromechanical disc brakeaccording to claim 1, wherein the speed reduction device includes aplanetary gear assembly having a sun gear, a ring gear, planetary gears,and a carrier.
 4. The electromechanical disc brake according to claim 3,wherein the clutch device restrains the ring gear when braking andreleases the restraint of the ring gear when releasing the braking sothat the ring gear is rotatable.
 5. The electromechanical disc brakeaccording to claim 4, wherein the clutch device includes a torsionspring for tightening or loosening an outer circumference of the ringgear.
 6. The electromechanical disc brake according to claim 5, whereinone end of the torsion spring is fixed to one side of a housing of theactuator, and the other end of the torsion spring is connected to aspring operation device for operating the torsion spring to tighten orloosen the torsion spring.
 7. The electromechanical disc brake accordingto claim 6, wherein the spring operation device includes a solenoiddrive device for pressing the other end of the torsion spring in adirection in which a body of the torsion spring is loosened.
 8. Theelectromechanical disc brake according to claim 4, wherein the clutchdevice includes a pad member provided to selectively contact an outercircumference of the ring gear.
 9. The electromechanical disc brakeaccording to claim 4, wherein the clutch device includes a latching rodprovided to be selectively caught between latching protrusions formed onan outer circumference of the ring gear.
 10. The electromechanical discbrake according to claim 1, wherein the motor is a one-way rotatingmotor that is driven only at the time of braking.
 11. An actuator of anelectromechanical disc brake comprising a motor and a speed reductiondevice for reducing a rotation speed of the motor, wherein: the speedreduction device includes a planetary gear assembly having a sun gear, aring gear, planetary gears and a carrier to rotate by power of themotor, and a clutch device for selectively restraining the ring gear;and the clutch device restrains rotation of the ring gear when brakingand releases the restraint of the ring gear when releasing the brakingso that the ring gear is in an idle state.